Mobile Fleet Intelligence · SymX.AI

The mobile fleet is mining's
largest untapped value lever.

Most mining operations have invested heavily in fixed plant, process control, and ERP. The mobile fleet — trucks, drills, loaders — remains the last major frontier.

SymX.AI delivers measurable improvements across every dimension of fleet performance: more trips per shift, lower fuel spend, longer tyre life, safer operators, smarter haul roads, and reduced parts consumption — without replacing what you already have.

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Fleet Performance · Live Deployments Active
+6%
Productivity
More haul cycles per shift via real-time dispatch
−9%
Fuel Spend
Idle reduction, speed coaching, route optimisation
−20%
Tyre Cost
Inflation monitoring, load scoring, road surface alerts
−50%
Unscheduled Downtime
Predictive fault detection 48–72 hrs before failure
Based on live site deployments View case studies →
+6%
More Trips
Equivalent to adding 6 trucks at zero capex
−9%
Fuel Consumption
$8–10M/yr per 100 trucks
−20%
Tyre Cost
15–25% of truck operating cost
−50%
Downtime
Predictive, not reactive maintenance
−14%
Parts & Maintenance
Condition-based vs calendar-based scheduling
Platform

The SymX product suite — deployed and validated.

Five production-ready modules, deployable together or individually. Each integrates with your existing OEM telematics, historians, and CMMS without disruption.

⚙️
X.Machines
The operating system of industrial intelligence. Predictive maintenance across drivetrain, hydraulics, and engine systems — 48–72 hour failure warnings before an event occurs. 50% reduction in unscheduled downtime.
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🔩
X.Parts
Patented AI applied to human-recorded maintenance logs. Predicts parts failure, optimises inventory, and replaces components at actual end-of-life — not arbitrary calendar intervals. 14% reduction in maintenance spend.
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🛞
X.Tires
AI-powered tyre health monitoring co-developed with Yokohama. Live inflation analysis, load distribution tracking, and haul road surface scoring extend tyre life by up to 20%. Tyres represent 15–25% of truck opex.
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📡
X.Connect
OEM-agnostic connectivity layer — Cat, Komatsu, Hitachi, Liebherr in a single API. Includes native underground mesh coverage via Sub-GHz HaLow (1km+ range) for operations where standard Wi-Fi and LTE cannot reach.
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📋
X.Inspect
Digitise equipment inspections end-to-end. Customisable checklists, paperless workflows, and proactive maintenance triggers — replacing manual paper-based inspection processes that create data gaps and lag fault detection.
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Field Results

Deployed. Measured. Independently verified.

Doe Run — Buick Mine
Underground lead-zinc · Missouri, USA · 68 assets
Featured
−23%
Operating cost
$5.9M
Annual saving
+23%
Productivity
46 days
Payback
Starting with 14 underground vehicles, SymX identified idle patterns and route inefficiencies within the first two weeks. Full ROI in 46 days; deployment extended to 68 assets site-wide. Fuel, downtime, and maintenance savings continue to compound quarter on quarter.
Read case study →
Agnico Eagle — Detour Lake
Open pit gold · Ontario, Canada · 80 assets
Open Pit
4.3%
Fuel reduction
15%
Cycle time
Real-time fuel dashboards and dispatch intelligence across 80 assets at Canada's largest gold mine. Idle trucks identified and addressed in real time. Fuel reduction through speed profile management — no equipment changes required.
Read case study →
Underground Calcium Operation — North America
Mixed fleet · Komatsu HD465 + CAT 775 + CAT 990 loaders
Underground
Following SymX deployment, this operation achieved dramatic improvements in speed compliance, load factor, and idle time — driving significant fuel and tyre savings with no changes to the existing equipment fleet. Results independently verified over a 24-month period.
Read case study →
50%
Idle reduction
80%
Speed compliance
50%
Load factor gain
Indicative Value · Per 100-Truck Fleet

What this looks like at your scale.

Based on operational data from a comparable integrated mining operation (Cat / Komatsu / Hitachi fleet). Figures scaled to a 100-truck fleet at typical asset operating costs. Conservative estimates; individual site results vary.

+6%
Productivity
~$15–18M equivalent from additional material moved per year
$8–10M
Fuel Savings
9% reduction on $95M+ annual fleet fuel spend
$6–8M
Maintenance & Parts
Condition-based maintenance; 13.7% vs calendar scheduling
$12–15M
Downtime Avoided
50% reduction; $25–35K per event fully loaded cost
$5–7M
Tyre Life Extended
20% improvement; tyres = $25M+ annual spend at this scale
6 wks
Time to First Results
Typical time from deployment to first verified site outcomes
Source: SymX operational deployment data. Illustrative benchmarks, not guarantees. Results depend on baseline operating conditions.
Total Annual Value
$55–65M
per 100-truck fleet
comparable operating scale
Typical Payback
< 90 days
Insights

From the field.

Perspectives on mining efficiency, AI adoption, and fleet intelligence — from the SymX.AI team and Ash Agarwal on LinkedIn.

Fuel & Efficiency
Curbing Fuel Wastage in Mining with AI
Aug 2023 · symx.ai
Read article →
Tyre Intelligence
Safe in Workshop, Safe on Site: How AI and Data Can Revolutionize Tire Health Monitoring
Oct 2024 · symx.ai
Read article →
Maintenance
How to Leverage Maintenance Data
Jul 2024 · symx.ai
Read article →
ESG & Net Zero
Reshaping Mining for the Green Energy Era: COP29 Insights
Dec 2024 · symx.ai
Read article →
Operations
Maximizing Efficiency in Mining Operations: The Role of Tire Management
Feb 2024 · symx.ai
Read article →
LinkedIn
Industrial AI in Heavy Industry — Perspectives from Ash Agarwal, CEO SymX.AI
Ongoing · linkedin.com/in/ashagarwal
Follow on LinkedIn →
Getting Started

A trial that carries no risk.

A structured pilot programme for operations that want to validate outcomes before committing. No minimum spend. No lock-in. White-glove deployment from week one.

01 · Scope
20 to 40 vehicles
A representative subset of your fleet — enough to generate meaningful data across all five performance levers, in parallel with live operations.
02 · Timeline
Results within 6 weeks
SymX's deployment team manages setup, calibration, and operator onboarding. First measurable outcomes typically appear within two to three weeks.
03 · Commitment
No lock-in. Your data.
All data collected is yours. Free transfer to AVEVA, OSIsoft PI, SAP, or any historian you prefer — whether or not you continue with SymX.
Book a Pilot Conversation ↗
Ash Agarwal · CEO, SymX.AI ash.agarwal@symx.ai